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Bonjour Soir

The fitting room in Solomeo smells of wool and stone dust

Jean-Claude Beaumont··5 min

The fitting room in Solomeo smells of wool and stone dust. Brunello Cucinelli stands beside a trestle table, one hand resting on a length of cashmere that has been stretched, steamed, and pinned into what will become — after another forty hours of hand-finishing — a double-breasted coat. Across from him: Carla Trabalza, who has sewn lapels for the house since 1987. She does not look up when he enters. Her needle is already moving.

This is the choreography one sees repeatedly at Cucinelli: the designer as conductor, the artisan as soloist. But unlike most luxury houses, where the atelier remains a collective abstraction, Cucinelli has spent the past decade naming his makers. Not in marketing copy — in payroll, in training programmes, in the same annual report that lists revenue and EBITDA. Trabalza is cited. So is Massimo Fani, master cutter. So is Simona Cardarelli, who dyes yarn in a converted granary at the edge of the village.

The question is whether this amounts to more than sentiment.

The hands, named

Trabalza learned to sew in her mother's workshop, a two-room operation in Perugia that made church vestments and wedding dresses. She joined Cucinelli at twenty-three, when the company employed eleven people and operated out of a single stone building with no central heating. Her job, then as now, was to attach lapels by hand — a process that requires some six hundred stitches per coat, each one pulled taut enough to hold the canvas interlining in place but loose enough that the cloth can still drape. She uses a curved needle, beeswax, and silk thread the colour of wet sand.

Fani came later, in 1993, after a decade cutting suiting for Brioni. He works standing up, at a table surfaced in zinc, using shears that weigh nearly a kilogram. His patterns are drawn in tailor's chalk directly onto the cloth — no paper intermediary — and he cuts in a single pass. A mistake here, he has said in interviews, costs the house roughly eight hundred euros in wasted cashmere. He has not made one in fourteen years.

Cardarelli dyes yarn in small batches, twenty kilograms at a time, using a method she describes as sfumato — the same term used in painting to describe the gradual blending of tones. The result is cashmere that shifts from taupe to greige to something close to fog, depending on the light. It takes her three days to achieve what an industrial dyer could do in forty minutes. Cucinelli insists on the three days.

The model, and its limits

Cucinelli calls this approach umanesimo d'impresa — humanistic capitalism — and has structured the business accordingly. Wages at the Solomeo atelier run thirty per cent above the regional average. The working day ends at five-thirty. There is a theatre, a library, and a canteen that serves lunch on porcelain. Artisans are encouraged to take courses in philosophy, art history, and languages, all on company time.

Skeptics note that the model works, in part, because Cucinelli operates at a price point that permits it. A hand-finished cashmere coat retails for upwards of $8,000. Margins are wide enough to absorb inefficiency. The house produces roughly half a million pieces a year — a fraction of what Hermès or Loro Piana turns out — and sells them through a controlled network of mono-brand boutiques and a handful of department-store concessions. There is no outlet channel. Unsold inventory is donated or, occasionally, destroyed.

The artisans themselves are less romantic about it. In a 2019 profile in Il Sole 24 Ore, Trabalza was asked whether she felt her work was valued. Her reply: "I am paid fairly, I am named in the literature, and I am not asked to work weekends. That is more than most." Fani, in the same piece, said he appreciated the philosophy courses but would prefer a longer lunch break.

What the hand does that the machine cannot

The lapel Trabalza sews is not structurally superior to a machine-stitched one. Both will hold the canvas in place. Both will survive a decade of wear. The difference is in the give. A machine pulls thread at a fixed tension, which means the cloth is locked into place. Trabalza's hand varies the tension stitch by stitch, allowing the lapel to roll softly rather than crease. The effect is subtle enough that most customers will not notice it. Cucinelli insists they feel it.

Fani's cuts are another matter. A machine can replicate a pattern with perfect accuracy, but it cannot adjust for the fact that cashmere, unlike wool, stretches differently along the warp and weft. Fani accounts for this by angling his shears slightly as he moves through the cloth, a technique he learned from his first master and has since taught to three apprentices. The result is a sleeve that hangs without pulling, even after the wearer has bent their arm ten thousand times.

Cardarelli's dye work is the least defensible, economically. The sfumato effect she achieves could be approximated — not replicated, but approximated — by a digital dye system at a tenth of the cost. Cucinelli keeps her on anyway. When pressed, he has said that the colour is secondary. What matters is that someone in Solomeo spent three days thinking about it.

The succession question

Trabalza is sixty-one. Fani is fifty-seven. Cardarelli is sixty-four. All three have trained apprentices, but the pipeline is thin. Young sewers in Umbria can earn comparable wages working for Zegna or Prada, both of which operate larger ateliers with more predictable hours and less philosophy. Cucinelli has responded by expanding the in-house training programme — now a two-year course that covers everything from pattern-making to natural dyeing — and by paying apprentices a full salary from day one.

Whether this will be enough is unclear. The house does not break out atelier headcount in its financials, but interviews suggest the team has grown from roughly forty artisans in 2010 to just over seventy today. Revenue, meanwhile, has tripled. The implication is that productivity per artisan has increased sharply, which raises the question of how much hand-finishing is actually happening at scale.

Cucinelli addressed this, glancingly, in a 2021 earnings call. He noted that certain processes — button-stitching, hemming, some canvas work — had been moved to machine, but that "the soul of the garment" remained hand-made. He did not define the soul.

The object itself

The coat Trabalza is working on will be finished in ten days. It will be pressed, inspected, tagged, and shipped to a boutique in Tokyo, where it will sell within a week to a customer who may or may not know her name. Fani will have cut the cloth. Cardarelli will have dyed the yarn. Cucinelli will have approved the silhouette, the buttons, the lining weight.

One can argue that this chain of authorship is no different from the one that produces a Birkin or a bespoke Huntsman suit. The difference, perhaps, is that Cucinelli has chosen to make it visible. Whether that visibility translates into value — for the customer, for the artisan, for the business — is a question the house will spend the next decade answering.

For now, Trabalza finishes the last stitch, snips the thread, and reaches for the next coat.